Pure Water Blowing Molding Machine
The Pet 12cavities Pure Water Juice Beverage Fully Automatic Blowing Molding Machine is a cutting-edge manufacturing solution designed to cater to the needs of the beverage industry. This state-of-the-art machine is capable of producing high-quality PET bottles that are perfect for packing various beverages, including pure water, juices, and other cold drinks.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
A bottle blowing machine is a machine that employs blow molding to create hollow containers out of plastic preforms or granules. This machinery is frequently used in the beverage, pharmaceutical, cosmetic, food, and chemical sectors since it can swiftly and easily create vast volumes of bottles. Its basic idea is to heat the plastic preform until it softens, then put it in a split mold. As soon as the mold is closed, pressurized air is injected into the preform to cause it to stick to the inner wall. Finally, the preform is cooled and demold to produce the required hollow product.
The size, output, and quality requirements of the bottles, along with other particular manufacturing needs, should be taken into consideration when choosing a blow molding machine. While a semi-automatic blow molding machine needs human assistance to complete a portion of the operation and is appropriate for smaller-scale, lower-budget production lines, a fully automatic blow molding machine automates the entire blow molding process through the use of a robot, significantly increasing the production rate.
Equipment Structure
PREFORM FEEDING
HEATING OVEN
BLOWING STATION
BOTTLE OUT
Product Parameters
| Parameters of the molding machine | ||
| Embryo bucket volume m3 | TBD | |
| Maximum bottle speed BPH | 35000 | |
| Applicable bottle preform size mm | dia.25-dia.45 H<=190 | |
| Moter power(elevator + billet trimmer +...) kw | 2.2 | |
| Voltage/frequency/phase | 380V+/-10%/50Hz/three-phase five-wire | |
| Bottle blowing machine and heating machine | ||
| Components | Item | Parameters |
| Blow bottle part | Mold (cavity) quantity | 12 |
| Flask height (lower part of support ring) | 1.5m | |
| Heating part | Heating unit | 16 |
| Infrared tube layer | 9 | |
| Eectric parameter | Electrical voltage | 380V |
| Frequency | 50/60Hz | |
| Total installed power | Total power | 200 |
| Air source | The compressed air pressure | 3.5-4.0MPa |
| High pressure compressed air consumption | TBD | |
| Heating machine cooling water (water temperature <=20℃) | Presssure | 5-7bar |
| Flow | ||
| Power | ||
| Mold cooling water (water temperature 5-12℃)about mold | Pressure | 5-7bar |
| Flow | ||
| Power | ||
| Mold cooling water (water temperature 5-12℃) bottom mold | Pressure | 5-7bar |
| Flow | ||
| Power | ||
| Weight | Main engine/heating machine/electric control box etc | 15t |
| Equipment dimensions | Main machine(L×W×H)mm | 4200*3200*3650 |
| Heating machine(L×W×H)mm | 5480*1700*2210 | |
| Billet sorting machine(L×W×H)mm | 7020*5220*4500 | |
| Preform size | Preform height | ≤150mm |
| Inside diameter of preform | Φ14mm-Φ26mm | |
| The diameter of the supporting ring | Φ26mm-Φ40mm | |
| Bottle size | The diameter of the round bottle | Φ50mm-Φ116mm |
| Bottle size (diagonal) | 50mm-116mm | |
| Height below the supporting ring | ≤300mm | |
| Capacity range | 0.2L-2.5L | |
| Preform material | PET | |
BLOWING FILLING CAPPING
Advantages of Pure Water Blowing Molding Machine
High stability
Typically, these machines are outfitted with sophisticated control mechanisms and automated observation tools to guarantee uninterrupted, long-term performance. It can guarantee the seamless execution of production plans, minimize the chance of production interruption due to equipment failure, and maintain consistent performance under a variety of working situations.
reliability
We use high-quality materials and exquisite workmanship to ensure the durability and low failure rate of the equipment. These machines are designed to operate in harsh industrial environments for long periods of time with little maintenance, providing extremely high productivity and lower operating costs.
Easy to operate and monitor
The humanized operation interface allows operators to easily control and monitor the entire bottle blowing process. Some high-end models are also equipped with automation systems that can realize functions such as automatic feeding of raw materials, automatic sorting and stacking of finished products, and automatic elimination of bad bottles, which further improves production efficiency and reduces labor costs.
Environmental protection and energy saving
Modern bottle blowing machines adopt energy-saving and environmentally friendly designs, such as high-efficiency heating systems and low-energy driving devices, which significantly reduce energy consumption. At the same time, waste materials in the production process are effectively recycled to reduce the impact on the environment.
Cooperation brand
WAHAHA
XIWANG
DAO DAO QUAN
CHIVALRY
JINMAILANG
NONGFU SPRING
What is the process of blowing film for plastic?
The process of blowing film for plastic involves several key steps that work together to produce a thin, uniform plastic sheeting. This material is commonly used in a variety of applications, such as packaging, agriculture, and even in the production of some types of clothing. Here's a more detailed breakdown of the process:
Extrusion
The process begins with extrusion, where plastic resin, typically in pellet form, is fed into an extruder. The extruder heats and melts the plastic, turning it into a molten state suitable for shaping. The most common polymers used include Low-Density Polyethylene (LDPE), Linear Low-Density Polyethylene (LLDPE), and High-Density Polyethylene (HDPE) due to their flexibility and durability.
Formation through a Die
After that, a tubular-shaped die is used to press the molten plastic through. The first form of the plastic tube that emerges is determined by the shape of the die. To guarantee that the plastic tube is the proper thickness and width, die design is essential.
Cooling
Air or water is used to cool the plastic as it comes out of the die. In order to preserve its new form and initiate the solidification process, the plastic must be cooled. The finished film's strength and clarity are two physical attributes that are impacted by the cooling rate control.
Blowing and Stretching
The plastic is stretched both radially (horizontally) and longitudinally (vertically) while it is still hot and malleable. Pulling the tube upwards causes longitudinal stretching, whereas inflating it like a balloon by forcing air into the middle of the tube allows for radial stretching. This two-way stretching makes sure that the film gets uniformly thin.
Collapsing and Cutting
After the film has been blown to the desired diameter and cooled, it is collapsed flat and cut along one edge to create an open tube or sheet. This can be done using specialized rollers or blades.
Winding and Packaging
Finally, the film is wound onto large rolls for storage and transport. It can then be cut and packaged according to the specific requirements of its end use.
We have more related products, welcome to buy
Since its establishment, the company has always been committed to the field of PET packaging
Competitive advantage
The company conducted a competitive advantage analysis to identify its strengths and weaknesses compared to its rivals.
Routine Inspections and Cleaning
Routine inspections and cleaning are fundamental aspects of blow molding machine maintenance. Regularly inspecting the machine allows you to identify any potential issues before they escalate into major problems. Begin by examining the overall condition of the machine, checking for loose or damaged parts, leaks, and signs of wear and tear.
01
Lubrication
Proper lubrication is crucial for the smooth operation of blow molding machines. It reduces friction between moving parts, thus minimizing wear and tear. Lubrication also helps to dissipate heat generated during operation, preventing excessive heat buildup.
02
Temperature Control
Temperature control is a vital maintenance practice that directly affects the quality of blow-molded products. The temperature of the mold and the plastic material must be carefully managed to ensure consistent results. Deviations in temperature can lead to defects, such as uneven wall thickness, poor clarity, or brittleness.
03
Safety Measures
Safety should always be a top priority when maintaining blow molding machines. Regularly inspect safety features such as emergency stop buttons, guards, and warning signs to ensure they are functioning properly. Any malfunctioning safety equipment must be repaired or replaced immediately to prevent accidents or injuries.
04
Preventive Maintenance
In addition to routine inspections and cleaning, implementing a preventive maintenance program can significantly enhance the longevity and performance of blow molding machines. This involves scheduling periodic maintenance tasks, such as replacing wearing parts, inspecting and tightening electrical connections, and checking for any potential issues.
05
FAQS
Q: What are the ways of remittance?
Q: What currency can l pay in?
Q: The after-sale service
Engineer will go to buyer's factory to install, test machines, and train buyer's staff how to operate, maintain machines.
Operating manuals will be sent with machine or by email.
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