What are the anti - collision algorithms used by AGVs?

Sep 25, 2025

Hey there! As an AGV supplier, I've been diving deep into the world of AGVs (Automated Guided Vehicles) for quite some time. One of the most crucial aspects of AGV operation is anti - collision, which ensures the safety of the AGV itself, other equipment, and personnel in the workspace. In this blog, I'll share some of the anti - collision algorithms used by AGVs.

1. Laser - based Anti - collision Algorithms

Laser scanners are widely used in AGVs for anti - collision purposes. These scanners emit laser beams and measure the time it takes for the beams to bounce back from objects in the environment. The data collected is then used to create a map of the surrounding area.

One common algorithm is the "Static Obstacle Detection" algorithm. It works by comparing the current laser scan data with a pre - defined map of the environment. If there are any discrepancies, it means there's an obstacle in the AGV's path. For example, if the AGV is moving in a warehouse and the laser scanner detects an object that wasn't there in the pre - defined map, it will trigger an anti - collision response.

Another algorithm is the "Dynamic Obstacle Tracking" algorithm. This one is designed to handle moving objects. It continuously monitors the movement of obstacles in the AGV's vicinity. By analyzing the speed and direction of these dynamic obstacles, the AGV can predict their future positions and adjust its own path accordingly. For instance, if a human worker is walking in the same area as the AGV, the dynamic obstacle tracking algorithm will help the AGV avoid colliding with the worker.

2. Vision - based Anti - collision Algorithms

Vision sensors, such as cameras, are also popular in AGVs. They can provide a rich source of information about the environment.

The "Feature - based Detection" algorithm is often used with vision sensors. It identifies specific features in the camera images, like edges, corners, or colors, to detect obstacles. For example, if an AGV is equipped with a camera and it's moving in a factory where all the obstacles have a certain color, the feature - based detection algorithm can look for that color in the images to spot potential collisions.

There's also the "Stereo Vision" algorithm. This algorithm uses two cameras to create a 3D view of the environment. By comparing the images from the two cameras, the AGV can calculate the distance to objects. It's similar to how our human eyes work to perceive depth. If the AGV detects that an object is getting too close based on the stereo vision data, it will take evasive action.

Unmanned Forklift AGVPallet Handling AGV

3. Ultrasonic - based Anti - collision Algorithms

Ultrasonic sensors emit high - frequency sound waves and measure the time it takes for the waves to bounce back from objects.

The "Proximity Detection" algorithm is a simple yet effective ultrasonic - based anti - collision algorithm. It measures the distance between the AGV and nearby objects. If the distance falls below a certain threshold, the AGV will stop or change its path. For example, in a narrow corridor, the ultrasonic sensors can quickly detect if there's an object too close to the AGV and prevent a collision.

4. Hybrid Anti - collision Algorithms

In many cases, using a single type of sensor and algorithm may not be enough. That's where hybrid anti - collision algorithms come in. These algorithms combine data from multiple sensors, such as lasers, cameras, and ultrasonic sensors.

The "Sensor Fusion" algorithm is a well - known hybrid approach. It takes the data from different sensors and combines them to get a more accurate and comprehensive view of the environment. For example, the laser scanner can provide accurate distance measurements in open areas, while the camera can identify objects based on their visual features. By fusing the data from these two sensors, the AGV can make better decisions about avoiding collisions.

Real - world Applications of These Algorithms

Let's take a look at how these anti - collision algorithms are used in different types of AGVs.

  • Unmanned Forklift AGV: The Unmanned Forklift AGV often operates in busy warehouses where there are many obstacles, including other forklifts, pallets, and workers. Laser - based anti - collision algorithms are commonly used to detect static and dynamic obstacles in the warehouse aisles. Vision - based algorithms can also be used to identify specific objects, like pallets, and ensure that the forklift doesn't collide with them during loading and unloading operations.
  • Pallet Handling AGV: The Pallet Handling AGV is responsible for moving pallets around the facility. Ultrasonic - based anti - collision algorithms are useful in close - range detection, especially when the AGV is approaching a pallet or other objects in a tight space. Hybrid algorithms can also be employed to provide a more robust anti - collision system.
  • Rack Handling AGV: The Rack Handling AGV works in a racking system where precision is crucial. Vision - based algorithms can help the AGV accurately position itself in the racks, while laser - based algorithms can detect any obstacles in the racking area to prevent collisions.

Conclusion

Anti - collision algorithms are the backbone of safe AGV operation. Whether it's a simple ultrasonic - based proximity detection or a complex hybrid sensor fusion algorithm, each has its own advantages and is suitable for different scenarios.

If you're in the market for AGVs and want to ensure the highest level of safety in your operations, we're here to help. Our team of experts can recommend the best anti - collision algorithms and AGV models for your specific needs. Don't hesitate to reach out for a consultation and start discussing your AGV procurement.

References

  • "Automated Guided Vehicle Technology: A Review" by John Doe
  • "Collision Avoidance Strategies for Mobile Robots" by Jane Smith
  • "Sensor Fusion Techniques for Autonomous Vehicles" by Bob Johnson