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Aseptic Filling Machine

Your Professional Aseptic Filling Machine Supplier

 

Demark was founded in 2007 with a registered capital of RMB 130 million and fixed assets exceeding RMB 1 billion. It has 8 subsidiaries, 550 employees, 55 invention patents and more than 200 new utility patents. It is mainly engaged in the R&D, production and sales of the entire liquid packaging production line.Headquarter in Shanghai, China, while established production center in Huzhou and Taizhou, Zhejiang Province.

 

 
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Why Choose Us

One-Stop Solution

The one-stop solution for bottled water filling machines should prioritize quality assurance, high-speed production, automatic control, customization, and cost-effectiveness. These features can significantly improve a production line, decrease downtime, and increase profitability.

Our Honor

We have passed ISO9001 quality management system certification, ISO14001 environmental management system, ISO45001 occupational health and safety management system, ISO50001 energy management system, GB/T29490 intellectual property management system certification and foreign CE safety certification.

Quality Assurance

Our company commit to quality assurance, detailing rigorous testing procedures and adherence to industry standards to ensure that every bottle filled meets the highest standards of purity and hygiene.

Comprehensive Support Services

We provide comprehensive support services, including installation, training, maintenance, and technical support. This ensures that businesses can maximize the efficiency and lifespan of their investment.

 

Benefits of Aseptic Filling Machine

 

Product Safety and Increased Sterility: Through Controlled environments and HEPA filtration, these machines assure complete sterility. This reduces the risk of microbial contamination and preserves product integrity in the filling process.

 

Increased Shelf Life: By removing microbial contamination risks, aseptic filling permits products to last up to 12 months without refrigeration or preservatives.

 

Regulatory Compliance: Stringent GMP and FDA standards are met through verified automated control and sterilization processes. These features guarantee compliance with pharmaceutical regulations which gives peace of mind to manufacturers.

 

Reduced Waste and Increased Performance: Thanks to accurate dosing and advanced automation systems, these machines can acquire production rates of up to 15,000 units per hour.

 

Multifunctionality across Products: From liquid beverages to viscous materials, aseptic filling machines handle different can container sizes and viscosities.

 

Specifications of Aseptic Filling Machine
Milk Filling Machine
Automatic PET Bottled Energy Drink Filling Machine
Beer Filling Machine
Drink Filling Machine

Container size: The aseptic filling machine can handle many container sizes, from small jars and bottles to large cartons and tanks. The exact size range depends on the specific model of the machine.

 

Filling speed: This is how fast the product is put into the container. It is usually measured in containers per hour or per minute. The filling speed depends on the design of the machine, the size of the container, and the type of product being filled.

 

Filling accuracy: This is how precisely the machine fills products into containers. It is usually measured as a deviation from the target fill volume. This may be a plus or a minus. The filling accuracy of an aseptic filling machine is affected by its model, the calibration of its measuring devices, and the quality of its control system.

 

Automation and control system: The aseptic filling machine's automated features and control system enable precise filling, high efficiency, and simple operation. The control system allows for adjusting filling volumes, speeds, and other parameters, and it may include a computer interface for easy operation and monitoring.

 

Sanitation and sterilization: Since it is used for products that need to be kept safe, the aseptic filling machine has to be easy to clean and wash well. This helps ensure that the products being filled in the containers are of good quality and that no micro-organisms can spoil them.

 

Technical Parameters
 

Model

KGF4

KGF6

KGF8

KGF10

KGF12

KGF20

Applicable specifications

2~30ml vial bottles

Filling heads

4

6

8

10

12

20

Production capacity

50-100bts/min

80-150bts/min

100-200bts/min

150-300bts/min

200-400bts/min

250-500bts/min

Stoppling qualification rate

>=99%

Laminar air cleanliness

100 grade

Vacuum pumping speed

10m3/h

30m3/h

50m3/h

60m3/h

60m3/h

100m3/h

Power consumption

5kw

Power supply

380V 50Hz

 

Scenarios Of Aseptic Filling Machines
 

Food and beverage industry
Aseptic filling machines can be applied to various sterilized products, including but not limited to shelf-stable dairy (like milk, yogurt, and fruit juice), liquid eggs, coffee cream, beverages, sauces, and flavored waters, etc.

 

Pharmaceutical industry
Aseptic filling machines are primarily used to fill sterile drugs, including parental medicines, vaccines, injectable antibiotics, biologics, and other pharmaceuticals for human and veterinary use.

 

Technical industry
Aseptic filling covers not only food and drug industries but also technical ones as follows: industrial chemicals (like adhesives and paints), agriculture (such as pesticides, herbicides, and fertilizers), cosmetics (like creams, lotions, and liquid makeups) etc.

High Speed Aseptic Bottle Filling Machine

 

Packaging

 

 

The normal package is wrapping shrink film first,after that wooden box(Size: L*W*H). We also can pack it according to customers special request.

 

 

FAQ

 

Q: What is an aseptic filling machine?

A: An aseptic filling machine is a specialized device designed to fill sterile products, such as liquids, into containers without compromising sterility throughout the process. These machines are vital in the pharmaceutical industry, especially for products that cannot withstand terminal sterilization methods.

Q: What is the temperature of aseptic filling?

A: 180-220 degrees
Aseptic fill is a technique used where the product is flash pasteurized by heating to 180-220 degrees for a few minutes then cooled and filled at room temperature. Aseptic processing is the process by which a sterile product, typically food or pharmaceutical, is packaged in a container.

Q: What is the process of filling machine?

A: How Does A Semi-Automatic Liquid Filling Machine Work?
Connecting the air supply. ...
Determining the filling volume. ...
Loading bottles into the feed hopper. ...
Conveying the bottles. ...
Completing the filling process. ...
Capping the bottles.

Q: What is the fill volume of an automated filling machine?

A: The fill volume of an automated filling machine used for filling cans of carbonated beverages is normally distributed with a mean of 12.4 fluid ounces and a standard deviation of 0.1 fluid ounces. 

Q: What is the principle of aseptic filling machine?

A: It helps prevent the introduction of microorganisms or other contaminants that could compromise the quality of the product. By maintaining a sterile environment throughout the filling process, aseptic filling minimizes the risk of product recalls and maintains patient safety.

We're professional aseptic filling machine manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized aseptic filling machine at competitive price from our factory. Contact us for more details.

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