Your Professional Carbonated Blow Fill Cap Combiblock Supplier

 

Demark was founded in 2007 with a registered capital of RMB 130 million and fixed assets exceeding RMB 1 billion. It has 8 subsidiaries, 550 employees, 55 invention patents and more than 200 new utility patents. It is mainly engaged in the R&D, production and sales of the entire liquid packaging production line.Headquarter in Shanghai, China, while established production center in Huzhou and Taizhou, Zhejiang Province.

 

 
 
Why Choose Us

One-Stop Solution

The one-stop solution for bottled water filling machines should prioritize quality assurance, high-speed production, automatic control, customization, and cost-effectiveness. These features can significantly improve a production line, decrease downtime, and increase profitability.

Our Honor

We have passed ISO9001 quality management system certification, ISO14001 environmental management system, ISO45001 occupational health and safety management system, ISO50001 energy management system, GB/T29490 intellectual property management system certification and foreign CE safety certification.

Quality Assurance

Our company commit to quality assurance, detailing rigorous testing procedures and adherence to industry standards to ensure that every bottle filled meets the highest standards of purity and hygiene.

Comprehensive Support Services

We provide comprehensive support services, including installation, training, maintenance, and technical support. This ensures that businesses can maximize the efficiency and lifespan of their investment.

 

Advantages of Carbonated Blow Fill Cap Combiblock
 

1. The rotating disk is made of stainless steel ANSI304.
2. Large plane bearing, smooth and reliable operation.
3. Filling adopts gravity filling method. The special design of the filling valve port can effectively avoid dripping. At the same time, the special flow channel design of the filling valve can keep the filling liquid column small and stable.
4. Ring type liquid cylinder is adopted, and the liquid level is controlled by continuous sensor and flow regulating valve.
5. The filling valve is equipped with a cleaning cup, which can perform thorough CIP cycle cleaning of the filling valve.
6. Using magnetic constant torque capping head, capping effect is stable and reliable.
7. A set of photoelectric switches are installed on the cap-drop guide rail. When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of no bottles cap.
8. The bottle inlet detection switch of the capping machine is provided, and the lock cylinder of the cap connecting with the cap guide rail and the cap plate interlock controls the discharge of the cap, ensuring that the cap is stopped when there is no bottle and reducing the loss of the cap.

Aerated Water Combiblock

 

Main Technical Parameter
 

Heads

Filling machine: 24, capping: 8

Capacity

12000BPH(600ml bottle)

Applicable bottle type

PET bottle

Applicable bottle type

Bottle diameter range

D=50~97mm

Bottle height range

H=150~310mm

Compressed air consumption

0.8m3/min(0.7MPa/h)

Working voltage

380V,50HZ

Control voltage(DC)

24V

Cap torque

0.6~2.8Nm(Adjustable)

Power

4.0KW

Dimension(L*W*H)

2450x3100x3100mm
(Subject to the final drawing)

Weight

About 12T

 

Product Working Process
Liquid Carbonated Drinks Water Juice Beverage Blowing-Filling-Capping Combiblock
Liquid Carbonated Drinks Water Juice Beverage Blowing-Filling-Capping Combiblock
Liquid Carbonated Drinks Water Juice Beverage Blowing-Filling-Capping Combiblock
Liquid Carbonated Drinks Water Juice Beverage Blowing-Filling-Capping Combiblock

Preform feed-in and unscrambling
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper.

 

Heater Unit
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper.

 

Blowing unit
Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

 

Filling unit
The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.

 

Capping unit
Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

 

Main specification
 

Model

CGF8-8-3/4

CGF12-12-5/6

CGF18-18-6

CGF24-24-8

Application

Spring water / mineral water / pure water / non-gas wine drink and so on

No. of Rinsing/Filling/Capping

8-8-3/4

12-12-5/6

18-18-6

24-24-8

Production Capacity(500ml)

2000BPH

4000BPH

6000BPH

12000BPH

Filling precision

≤±5mm(liquid level)

User Ambient Conditions

Temperature:10~40℃; Humidity: No dew

Suitable bottle specification

Volume=100-2000ml

Volume=100-2500ml

Diameter φ=50-100mm

Diameter φ=50-115mm

Bottle height H=150 ~340mm

Bottle height H=150 ~350mm

Bottle type

Plastic bottle / PET Bottle

Bottle neck/Cap Style

Plastic Screw Cap φ=20-50mm

Machine material

Food stage SS304 OR SS316

Air source pressure

0.5~0.6Mpa

Filling way/principle

Gravity filling method

Control system

SIMENS PLC+ TOUCH SCREEN

Features

No Bottle No Filling No Bottle No Capping

Main Power

1.9kw

3.5kw

4.0kw

4.8kw

Power Supply

Voltage:220V~480V,3phase; Frequency:50HZ/60HZ or your requirement

Overall dimensions (mm)

1900*1420*2000

2050*1800*2400

2580*2100*2200

2780*2200*2200

Weight (kg)

1500

2500

3500

4500

 

 

Shipping

 

productcate-731-237

 

 

FAQ

 

Q: What is a Carbonated Blow Fill Cap Combiblock?

A: A Carbonated Blow Fill Cap Combiblock is an advanced packaging technology system. It combines three key processes: blow molding, filling, and capping in a single unit for carbonated beverage containers.

Q: What types of carbonated beverages can be packaged using this system?

A: It can be used for a wide range of carbonated beverages, including soft drinks (such as cola, lemon - lime soda), sparkling water, carbonated energy drinks, and carbonated fruit juices.

Q: Can it be customized for different bottle sizes and shapes?

A: Yes, it can be customized. The blow - molding molds can be replaced or adjusted to create different bottle sizes and shapes. The filling and capping mechanisms can also be configured to work with different bottle geometries and cap types to accommodate various product requirements.

Q: What is the production capacity of a typical Carbonated Blow Fill Cap Combiblock?

A: The production capacity can vary widely depending on factors such as the size of the bottles, the complexity of the processes, and the speed of the individual components. Small - scale Combiblocks may be able to produce several thousand bottles per hour, while large - scale industrial - grade ones can produce tens of thousands of bottles per hour.

We're professional carbonated combiblock manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized carbonated combiblock at competitive price from our factory. Contact us for more details.

Carbonated Combiblock, Aerated Water Combiblock

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